is corrective job card

This commit is contained in:
Rohit Waghchaure 2021-01-19 18:32:33 +05:30
parent c878389050
commit 57307443f0
13 changed files with 260 additions and 65 deletions

View File

@ -11,7 +11,6 @@
"workstation", "workstation",
"description", "description",
"col_break1", "col_break1",
"skip_job_card",
"hour_rate", "hour_rate",
"time_in_mins", "time_in_mins",
"operating_cost", "operating_cost",
@ -118,20 +117,13 @@
"fieldname": "sequence_id", "fieldname": "sequence_id",
"fieldtype": "Int", "fieldtype": "Int",
"label": "Sequence ID" "label": "Sequence ID"
},
{
"allow_on_submit": 1,
"default": "0",
"fieldname": "skip_job_card",
"fieldtype": "Check",
"label": "Skip Job Card"
} }
], ],
"idx": 1, "idx": 1,
"index_web_pages_for_search": 1, "index_web_pages_for_search": 1,
"istable": 1, "istable": 1,
"links": [], "links": [],
"modified": "2021-01-05 14:29:11.887888", "modified": "2021-01-12 14:48:09.596843",
"modified_by": "Administrator", "modified_by": "Administrator",
"module": "Manufacturing", "module": "Manufacturing",
"name": "BOM Operation", "name": "BOM Operation",

View File

@ -41,6 +41,10 @@ frappe.ui.form.on('Job Card', {
} }
} }
if (frm.doc.docstatus == 1 && !frm.doc.is_corrective_job_card) {
frm.trigger('setup_corrective_job_card')
}
frm.set_query("quality_inspection", function() { frm.set_query("quality_inspection", function() {
return { return {
query: "erpnext.stock.doctype.quality_inspection.quality_inspection.quality_inspection_query", query: "erpnext.stock.doctype.quality_inspection.quality_inspection.quality_inspection_query",
@ -53,12 +57,50 @@ frappe.ui.form.on('Job Card', {
frm.trigger("toggle_operation_number"); frm.trigger("toggle_operation_number");
if (frm.doc.docstatus == 0 && (frm.doc.for_quantity > frm.doc.total_completed_qty || !frm.doc.for_quantity) if (frm.doc.docstatus == 0 && !frm.is_new() &&
(frm.doc.for_quantity > frm.doc.total_completed_qty || !frm.doc.for_quantity)
&& (frm.doc.items || !frm.doc.items.length || frm.doc.for_quantity == frm.doc.transferred_qty)) { && (frm.doc.items || !frm.doc.items.length || frm.doc.for_quantity == frm.doc.transferred_qty)) {
frm.trigger("prepare_timer_buttons"); frm.trigger("prepare_timer_buttons");
} }
}, },
setup_corrective_job_card: function(frm) {
frm.add_custom_button(__('Corrective Job Card'), () => {
let operations = frm.doc.sub_operations.map(d => d.sub_operation).concat(frm.doc.operation);
let fields = [
{
fieldtype: 'Link', label: __('Corrective Operation'), options: 'Operation',
fieldname: 'operation', get_query() { return { filters: { "is_corrective_operation": 1 }}}
}, {
fieldtype: 'Link', label: __('For Operation'), options: 'Operation',
fieldname: 'for_operation', get_query() { return { filters: { "name": ["in", operations] }}}
}
];
frappe.prompt(fields, d => {
frm.events.make_corrective_job_card(frm, d.operation, d.for_operation);
}, __("Select Corrective Operation"));
}, __('Make'));
},
make_corrective_job_card: function(frm, operation, for_operation) {
frappe.call({
method: 'erpnext.manufacturing.doctype.job_card.job_card.make_corrective_job_card',
args: {
source_name: frm.doc.name,
operation: operation,
for_operation: for_operation
},
callback: function(r) {
if (r.message) {
frappe.model.sync(r.message);
frappe.set_route("Form", r.message.doctype, r.message.name);
}
}
});
},
operation: function(frm) { operation: function(frm) {
frm.trigger("toggle_operation_number"); frm.trigger("toggle_operation_number");
@ -110,10 +152,9 @@ frappe.ui.form.on('Job Card', {
if (!frm.doc.started_time && !frm.doc.current_time) { if (!frm.doc.started_time && !frm.doc.current_time) {
frm.add_custom_button(__("Start Job"), () => { frm.add_custom_button(__("Start Job"), () => {
frappe.prompt({fieldtype: 'Table MultiSelect', label: __('Employee'), options: "Job Card Time Log", frappe.prompt({fieldtype: 'Table MultiSelect', label: __('Select Employees'),
fieldname: 'employee'}, d => { options: "Job Card Time Log", fieldname: 'employees'}, d => {
debugger frm.events.start_job(frm, "Work In Progress", d.employees);
frm.events.start_job(frm, "Work In Progress", d.employee);
}, __("Assign Job to Employee")); }, __("Assign Job to Employee"));
}).addClass("btn-primary"); }).addClass("btn-primary");
} else if (frm.doc.status == "On Hold") { } else if (frm.doc.status == "On Hold") {
@ -138,7 +179,7 @@ frappe.ui.form.on('Job Card', {
const args = { const args = {
job_card_id: frm.doc.name, job_card_id: frm.doc.name,
start_time: frappe.datetime.now_datetime(), start_time: frappe.datetime.now_datetime(),
employee: employee, employees: employee,
status: status status: status
}; };
frm.events.make_time_log(frm, args); frm.events.make_time_log(frm, args);

View File

@ -33,9 +33,14 @@
"total_completed_qty", "total_completed_qty",
"column_break_15", "column_break_15",
"total_time_in_mins", "total_time_in_mins",
"hour_rate",
"section_break_8", "section_break_8",
"items", "items",
"corrective_operation_section",
"for_job_card",
"is_corrective_job_card",
"column_break_33",
"hour_rate",
"for_operation",
"more_information", "more_information",
"operation_id", "operation_id",
"sequence_id", "sequence_id",
@ -331,14 +336,48 @@
"hide_border": 1 "hide_border": 1
}, },
{ {
"depends_on": "is_corrective_job_card",
"fieldname": "hour_rate", "fieldname": "hour_rate",
"fieldtype": "Currency", "fieldtype": "Currency",
"label": "Hour Rate" "label": "Hour Rate"
},
{
"collapsible": 1,
"depends_on": "is_corrective_job_card",
"fieldname": "corrective_operation_section",
"fieldtype": "Section Break",
"label": "Corrective Operation"
},
{
"default": "0",
"fieldname": "is_corrective_job_card",
"fieldtype": "Check",
"label": "Is Corrective Job Card",
"read_only": 1
},
{
"fieldname": "column_break_33",
"fieldtype": "Column Break"
},
{
"fieldname": "for_job_card",
"fieldtype": "Link",
"label": "For Job Card",
"options": "Job Card",
"read_only": 1
},
{
"fetch_from": "for_job_card.operation",
"fetch_if_empty": 1,
"fieldname": "for_operation",
"fieldtype": "Link",
"label": "For Operation",
"options": "Operation"
} }
], ],
"is_submittable": 1, "is_submittable": 1,
"links": [], "links": [],
"modified": "2021-01-11 12:09:00.452032", "modified": "2021-02-03 20:36:51.826944",
"modified_by": "Administrator", "modified_by": "Administrator",
"module": "Manufacturing", "module": "Manufacturing",
"name": "Job Card", "name": "Job Card",

View File

@ -178,18 +178,27 @@ class JobCard(Document):
self.reset_timer_value(args) self.reset_timer_value(args)
if last_row and args.get("complete_time"): if last_row and args.get("complete_time"):
last_row.update({ for row in self.time_logs:
"to_time": get_datetime(args.get("complete_time")), if not row.to_time:
"operation": args.get("sub_operation"), row.update({
"completed_qty": args.get("completed_qty") or 0.0 "to_time": get_datetime(args.get("complete_time")),
}) "operation": args.get("sub_operation"),
"completed_qty": args.get("completed_qty") or 0.0
})
elif args.get("start_time"): elif args.get("start_time"):
self.append("time_logs", { employees = args.employees
"from_time": get_datetime(args.get("start_time")), print(args)
"employee": args.get("employee"), if isinstance(employees, string_types):
"operation": args.get("sub_operation"), employees = json.loads(employees)
"completed_qty": 0.0
}) for name in employees:
print(name.get('employee'))
self.append("time_logs", {
"from_time": get_datetime(args.get("start_time")),
"employee": name.get('employee'),
"operation": args.get("sub_operation"),
"completed_qty": 0.0
})
if self.status == "On Hold": if self.status == "On Hold":
self.current_time = time_diff_in_seconds(last_row.to_time, last_row.from_time) self.current_time = time_diff_in_seconds(last_row.to_time, last_row.from_time)
@ -300,10 +309,24 @@ class JobCard(Document):
time_in_mins = flt(data[0].time_in_mins) time_in_mins = flt(data[0].time_in_mins)
wo = frappe.get_doc('Work Order', self.work_order) wo = frappe.get_doc('Work Order', self.work_order)
if self.operation_id:
if self.is_corrective_job_card:
self.update_corrective_in_work_order(wo)
elif self.operation_id:
self.validate_produced_quantity(for_quantity, wo) self.validate_produced_quantity(for_quantity, wo)
self.update_work_order_data(for_quantity, time_in_mins, wo) self.update_work_order_data(for_quantity, time_in_mins, wo)
def update_corrective_in_work_order(self, wo):
wo.corrective_operation_cost = 0.0
for row in frappe.get_all('Job Card', fields = ['total_time_in_mins', 'hour_rate'],
filters = {'is_corrective_job_card': 1, 'docstatus': 1, 'work_order': self.work_order}):
wo.corrective_operation_cost += flt(row.total_time_in_mins) * flt(row.hour_rate)
wo.calculate_operating_cost()
wo.flags.ignore_validate_update_after_submit = True
wo.save()
def validate_produced_quantity(self, for_quantity, wo): def validate_produced_quantity(self, for_quantity, wo):
if self.docstatus < 2: return if self.docstatus < 2: return
@ -346,7 +369,8 @@ class JobCard(Document):
def get_current_operation_data(self): def get_current_operation_data(self):
return frappe.get_all('Job Card', return frappe.get_all('Job Card',
fields = ["sum(total_time_in_mins) as time_in_mins", "sum(total_completed_qty) as completed_qty"], fields = ["sum(total_time_in_mins) as time_in_mins", "sum(total_completed_qty) as completed_qty"],
filters = {"docstatus": 1, "work_order": self.work_order, "operation_id": self.operation_id}) filters = {"docstatus": 1, "work_order": self.work_order, "operation_id": self.operation_id,
"is_corrective_job_card": 0})
def set_transferred_qty_in_job_card(self, ste_doc): def set_transferred_qty_in_job_card(self, ste_doc):
for row in ste_doc.items: for row in ste_doc.items:
@ -429,6 +453,8 @@ class JobCard(Document):
.format(bold(self.operation), work_order), OperationMismatchError) .format(bold(self.operation), work_order), OperationMismatchError)
def validate_sequence_id(self): def validate_sequence_id(self):
if self.is_corrective_job_card: return
if not (self.work_order and self.sequence_id): return if not (self.work_order and self.sequence_id): return
current_operation_qty = 0.0 current_operation_qty = 0.0
@ -440,8 +466,7 @@ class JobCard(Document):
data = frappe.get_all("Work Order Operation", data = frappe.get_all("Work Order Operation",
fields = ["operation", "status", "completed_qty"], fields = ["operation", "status", "completed_qty"],
filters={"docstatus": 1, "parent": self.work_order, "sequence_id": ('<', self.sequence_id), filters={"docstatus": 1, "parent": self.work_order, "sequence_id": ('<', self.sequence_id)},
"skip_job_card": 0},
order_by = "sequence_id, idx") order_by = "sequence_id, idx")
message = "Job Card {0}: As per the sequence of the operations in the work order {1}".format(bold(self.name), message = "Job Card {0}: As per the sequence of the operations in the work order {1}".format(bold(self.name),
@ -598,3 +623,26 @@ def get_job_details(start, end, filters=None):
events.append(job_card_data) events.append(job_card_data)
return events return events
@frappe.whitelist()
def make_corrective_job_card(source_name, operation=None, for_operation=None, target_doc=None):
def set_missing_values(source, target):
target.is_corrective_job_card = 1
target.operation = operation
target.for_operation = for_operation
target.set('time_logs', [])
target.get_sub_operations()
target.get_required_items()
target.validate_time_logs()
doclist = get_mapped_doc("Job Card", source_name, {
"Job Card": {
"doctype": "Job Card",
"field_map": {
"name": "for_job_card",
},
}
}, target_doc, set_missing_values)
return doclist

View File

@ -102,7 +102,7 @@
"fieldtype": "Float", "fieldtype": "Float",
"label": "Transferred Qty", "label": "Transferred Qty",
"no_copy": 1, "no_copy": 1,
"print_hide": 1, "print_hide": 1
}, },
{ {
"fieldname": "rate", "fieldname": "rate",

View File

@ -10,7 +10,7 @@
"field_order": [ "field_order": [
"workstation", "workstation",
"data_2", "data_2",
"cost_of_poor_quality_operation", "is_corrective_operation",
"job_card_section", "job_card_section",
"create_job_card_based_on_batch_size", "create_job_card_based_on_batch_size",
"column_break_6", "column_break_6",
@ -77,13 +77,6 @@
"fieldtype": "Check", "fieldtype": "Check",
"label": "Create Job Card based on Batch Size" "label": "Create Job Card based on Batch Size"
}, },
{
"default": "0",
"description": "Cost of poor quality operation",
"fieldname": "cost_of_poor_quality_operation",
"fieldtype": "Check",
"label": "Is COPQ Operation"
},
{ {
"collapsible": 1, "collapsible": 1,
"fieldname": "job_card_section", "fieldname": "job_card_section",
@ -93,12 +86,18 @@
{ {
"fieldname": "column_break_6", "fieldname": "column_break_6",
"fieldtype": "Column Break" "fieldtype": "Column Break"
},
{
"default": "0",
"fieldname": "is_corrective_operation",
"fieldtype": "Check",
"label": "Is Corrective Operation"
} }
], ],
"icon": "fa fa-wrench", "icon": "fa fa-wrench",
"index_web_pages_for_search": 1, "index_web_pages_for_search": 1,
"links": [], "links": [],
"modified": "2020-12-24 14:25:03.428303", "modified": "2021-01-12 15:09:23.593338",
"modified_by": "Administrator", "modified_by": "Administrator",
"module": "Manufacturing", "module": "Manufacturing",
"name": "Operation", "name": "Operation",

View File

@ -242,13 +242,13 @@ frappe.ui.form.on("Work Order", {
if(data.completed_qty != frm.doc.qty) { if(data.completed_qty != frm.doc.qty) {
pending_qty = frm.doc.qty - flt(data.completed_qty); pending_qty = frm.doc.qty - flt(data.completed_qty);
if (pending_qty && !data.skip_job_card) { if (pending_qty) {
dialog.fields_dict.operations.df.data.push({ dialog.fields_dict.operations.df.data.push({
'name': data.name, 'name': data.name,
'operation': data.operation, 'operation': data.operation,
'workstation': data.workstation, 'workstation': data.workstation,
'qty': pending_qty, 'qty': pending_qty,
'pending_qty': pending_qty, 'pending_qty': pending_qty
}); });
} }
} }

View File

@ -58,6 +58,7 @@
"actual_operating_cost", "actual_operating_cost",
"additional_operating_cost", "additional_operating_cost",
"column_break_24", "column_break_24",
"corrective_operation_cost",
"total_operating_cost", "total_operating_cost",
"more_info", "more_info",
"description", "description",
@ -534,6 +535,16 @@
"fieldname": "batch_size", "fieldname": "batch_size",
"fieldtype": "Float", "fieldtype": "Float",
"label": "Batch Size" "label": "Batch Size"
},
{
"allow_on_submit": 1,
"description": "From Corrective Job Card",
"fieldname": "corrective_operation_cost",
"fieldtype": "Currency",
"label": "Corrective Operation Cost",
"no_copy": 1,
"print_hide": 1,
"read_only": 1
} }
], ],
"icon": "fa fa-cogs", "icon": "fa fa-cogs",

View File

@ -130,7 +130,9 @@ class WorkOrder(Document):
variable_cost = self.actual_operating_cost if self.actual_operating_cost \ variable_cost = self.actual_operating_cost if self.actual_operating_cost \
else self.planned_operating_cost else self.planned_operating_cost
self.total_operating_cost = flt(self.additional_operating_cost) + flt(variable_cost)
self.total_operating_cost = (flt(self.additional_operating_cost)
+ flt(variable_cost) + flt(self.corrective_operation_cost))
def validate_work_order_against_so(self): def validate_work_order_against_so(self):
# already ordered qty # already ordered qty
@ -343,7 +345,6 @@ class WorkOrder(Document):
plan_days = cint(manufacturing_settings_doc.capacity_planning_for_days) or 30 plan_days = cint(manufacturing_settings_doc.capacity_planning_for_days) or 30
for index, row in enumerate(self.operations): for index, row in enumerate(self.operations):
if row.skip_job_card: continue
qty = self.qty qty = self.qty
i=0 i=0
while qty > 0: while qty > 0:
@ -357,6 +358,7 @@ class WorkOrder(Document):
qty -= row.batch_size qty -= row.batch_size
elif qty > 0: elif qty > 0:
job_card_qty = qty job_card_qty = qty
qty = 0
if job_card_qty > 0: if job_card_qty > 0:
self.prepare_data_for_job_card(row, job_card_qty, index, self.prepare_data_for_job_card(row, job_card_qty, index,
@ -496,7 +498,7 @@ class WorkOrder(Document):
select select
operation, description, workstation, idx, operation, description, workstation, idx,
base_hour_rate as hour_rate, time_in_mins, base_hour_rate as hour_rate, time_in_mins,
"Pending" as status, parent as bom, batch_size, sequence_id, skip_job_card "Pending" as status, parent as bom, batch_size, sequence_id
from from
`tabBOM Operation` `tabBOM Operation`
where where

View File

@ -9,7 +9,6 @@
"operation", "operation",
"bom", "bom",
"column_break_4", "column_break_4",
"skip_job_card",
"description", "description",
"sequence_id", "sequence_id",
"col_break1", "col_break1",
@ -201,19 +200,12 @@
{ {
"fieldname": "column_break_4", "fieldname": "column_break_4",
"fieldtype": "Column Break" "fieldtype": "Column Break"
},
{
"allow_on_submit": 1,
"default": "0",
"fieldname": "skip_job_card",
"fieldtype": "Check",
"label": "Skip Job Card"
} }
], ],
"index_web_pages_for_search": 1, "index_web_pages_for_search": 1,
"istable": 1, "istable": 1,
"links": [], "links": [],
"modified": "2021-01-08 17:42:05.372163", "modified": "2021-01-12 14:48:31.061286",
"modified_by": "Administrator", "modified_by": "Administrator",
"module": "Manufacturing", "module": "Manufacturing",
"name": "Work Order Operation", "name": "Work Order Operation",

View File

@ -4,6 +4,66 @@
frappe.query_reports["Cost of Poor Quality Report"] = { frappe.query_reports["Cost of Poor Quality Report"] = {
"filters": [ "filters": [
{
label: __("Company"),
fieldname: "company",
fieldtype: "Link",
options: "Company",
default: frappe.defaults.get_user_default("Company"),
reqd: 1
},
{
label: __("From Date"),
fieldname:"from_date",
fieldtype: "Datetime",
default: frappe.datetime.convert_to_system_tz(frappe.datetime.add_months(frappe.datetime.now_datetime(), -1)),
reqd: 1
},
{
label: __("To Date"),
fieldname:"to_date",
fieldtype: "Datetime",
default: frappe.datetime.now_datetime(),
reqd: 1,
},
{
label: __("Job Card"),
fieldname: "name",
fieldtype: "Link",
options: "Job Card",
get_query: function() {
return {
filters: {
is_corrective_job_card: 1,
docstatus: 1
}
}
}
},
{
label: __("Work Order"),
fieldname: "work_order",
fieldtype: "Link",
options: "Work Order"
},
{
label: __("Operation"),
fieldname: "operation",
fieldtype: "Link",
options: "Operation",
get_query: function() {
return {
filters: {
is_corrective_operation: 1
}
}
}
},
{
label: __("Workstation"),
fieldname: "workstation",
fieldtype: "Link",
options: "Workstation"
},
] ]
}; };

View File

@ -14,24 +14,34 @@ def execute(filters=None):
return columns, data return columns, data
def get_data(filters): def get_data(report_filters):
data = [] data = []
operations = frappe.get_all("Operation", filters = {"cost_of_poor_quality_operation": 1}) operations = frappe.get_all("Operation", filters = {"is_corrective_operation": 1})
if operations: if operations:
operations = [d.name for d in operations] operations = [d.name for d in operations]
fields = ["production_item as item_code", "item_name", "work_order", "operation", fields = ["production_item as item_code", "item_name", "work_order", "operation",
"workstation", "total_time_in_mins", "name", "hour_rate"] "workstation", "total_time_in_mins", "name", "hour_rate"]
filters = get_filters(report_filters, operations)
job_cards = frappe.get_all("Job Card", fields = fields, job_cards = frappe.get_all("Job Card", fields = fields,
filters = {"docstatus": 1, "operation": ("in", operations)}) filters = filters)
for row in job_cards: for row in job_cards:
row.operating_cost = flt(row.hour_rate) * (flt(row.total_time_in_mins) / 60.0) row.operating_cost = flt(row.hour_rate) * (flt(row.total_time_in_mins) / 60.0)
update_raw_material_cost(row, filters) update_raw_material_cost(row, report_filters)
update_time_details(row, filters, data) update_time_details(row, report_filters, data)
return data return data
def get_filters(report_filters, operations):
filters = {"docstatus": 1, "operation": ("in", operations), "is_corrective_job_card": 1}
for field in ["name", "work_order", "operation", "workstation", "company"]:
if report_filters.get(field):
filters[field] = report_filters.get(field)
return filters
def update_raw_material_cost(row, filters): def update_raw_material_cost(row, filters):
row.rm_cost = 0.0 row.rm_cost = 0.0
for data in frappe.get_all("Job Card Item", fields = ["amount"], for data in frappe.get_all("Job Card Item", fields = ["amount"],
@ -43,8 +53,10 @@ def update_time_details(row, filters, data):
"operation": "", "workstation":"", "operating_cost": "", "rm_cost": "", "total_time_in_mins": ""}) "operation": "", "workstation":"", "operating_cost": "", "rm_cost": "", "total_time_in_mins": ""})
i=0 i=0
for time_log in frappe.get_all("Job Card Time Log", fields = ["from_time", "to_time", "time_in_mins"], for time_log in frappe.get_all("Job Card Time Log",
filters={"parent": row.name, "docstatus": 1}): fields = ["from_time", "to_time", "time_in_mins"],
filters={"parent": row.name, "docstatus": 1,
"from_time": (">=", filters.from_date), "to_time": ("<=", filters.to_date)}):
if i==0: if i==0:
i += 1 i += 1

View File

@ -365,7 +365,6 @@ class StockEntry(StockController):
"overproduction_percentage_for_work_order")) "overproduction_percentage_for_work_order"))
for d in prod_order.get("operations"): for d in prod_order.get("operations"):
if d.skip_job_card: continue
total_completed_qty = flt(self.fg_completed_qty) + flt(prod_order.produced_qty) total_completed_qty = flt(self.fg_completed_qty) + flt(prod_order.produced_qty)
completed_qty = d.completed_qty + (allowance_percentage/100 * d.completed_qty) completed_qty = d.completed_qty + (allowance_percentage/100 * d.completed_qty)
if total_completed_qty > flt(completed_qty): if total_completed_qty > flt(completed_qty):