Merge pull request #25026 from ruchamahabal/production-raw-material-enhancements-v13

feat(Production Plan): Enhancements in Material Request Plan Item

erpnext/manufacturing/doctype/material_request_plan_item/material_request_plan_item.json

@@ -11,10 +11,14 @@
   "from_warehouse",
   "warehouse",
   "column_break_4",
+  "required_bom_qty",
   "quantity",
   "uom",
   "projected_qty",
   "actual_qty",
+  "ordered_qty",
+  "reserved_qty_for_production",
+  "safety_stock",
   "item_details",
   "description",
   "min_order_qty",
@@ -129,11 +133,40 @@
    "fieldtype": "Link",
    "label": "From Warehouse",
    "options": "Warehouse"
+  },
+  {
+   "fetch_from": "item_code.safety_stock",
+   "fieldname": "safety_stock",
+   "fieldtype": "Float",
+   "label": "Safety Stock",
+   "no_copy": 1,
+   "read_only": 1
+  },
+  {
+   "fieldname": "ordered_qty",
+   "fieldtype": "Float",
+   "label": "Ordered Qty",
+   "no_copy": 1,
+   "read_only": 1
+  },
+  {
+   "fieldname": "reserved_qty_for_production",
+   "fieldtype": "Float",
+   "label": "Reserved Qty for Production",
+   "no_copy": 1,
+   "read_only": 1
+  },
+  {
+   "fieldname": "required_bom_qty",
+   "fieldtype": "Float",
+   "label": "Required Qty as per BOM",
+   "no_copy": 1,
+   "read_only": 1
   }
  ],
  "istable": 1,
  "links": [],
- "modified": "2020-02-03 12:22:29.913302",
+ "modified": "2021-03-26 12:41:13.013149",
  "modified_by": "Administrator",
  "module": "Manufacturing",
  "name": "Material Request Plan Item",

erpnext/manufacturing/doctype/production_plan/production_plan.js

@@ -251,7 +251,8 @@ frappe.ui.form.on('Production Plan', {
 
 	get_items_for_material_requests: function(frm, warehouses) {
 		const set_fields = ['actual_qty', 'item_code','item_name', 'description', 'uom', 'from_warehouse',
-			'min_order_qty', 'quantity', 'sales_order', 'warehouse', 'projected_qty', 'material_request_type'];
+			'min_order_qty', 'required_bom_qty', 'quantity', 'sales_order', 'warehouse', 'projected_qty', 'ordered_qty',
+			'reserved_qty_for_production', 'material_request_type'];
 
 		frappe.call({
 			method: "erpnext.manufacturing.doctype.production_plan.production_plan.get_items_for_material_requests",

erpnext/manufacturing/doctype/production_plan/production_plan.json

@@ -32,6 +32,7 @@
   "material_request_planning",
   "include_non_stock_items",
   "include_subcontracted_items",
+  "include_safety_stock",
   "ignore_existing_ordered_qty",
   "column_break_25",
   "for_warehouse",
@@ -309,13 +310,19 @@
    "fieldtype": "Select",
    "label": "Sales Order Status",
    "options": "\nTo Deliver and Bill\nTo Bill\nTo Deliver"
+  },
+  {
+   "default": "0",
+   "fieldname": "include_safety_stock",
+   "fieldtype": "Check",
+   "label": "Include Safety Stock in Required Qty Calculation"
   }
  ],
  "icon": "fa fa-calendar",
  "index_web_pages_for_search": 1,
  "is_submittable": 1,
  "links": [],
- "modified": "2020-11-10 18:01:54.991970",
+ "modified": "2021-03-08 11:17:25.470147",
  "modified_by": "Administrator",
  "module": "Manufacturing",
  "name": "Production Plan",

erpnext/manufacturing/doctype/production_plan/production_plan.py

@@ -434,12 +434,14 @@ def download_raw_materials(doc):
 	if isinstance(doc, string_types):
 		doc = frappe._dict(json.loads(doc))
 
-	item_list = [['Item Code', 'Description', 'Stock UOM', 'Required Qty', 'Warehouse',
+	item_list = [['Item Code', 'Description', 'Stock UOM', 'Warehouse', 'Required Qty as per BOM',
-		'projected Qty', 'Actual Qty']]
+		'Projected Qty', 'Actual Qty', 'Ordered Qty', 'Reserved Qty for Production',
+		'Safety Stock', 'Required Qty']]
 
 	for d in get_items_for_material_requests(doc):
-		item_list.append([d.get('item_code'), d.get('description'), d.get('stock_uom'), d.get('quantity'),
+		item_list.append([d.get('item_code'), d.get('description'), d.get('stock_uom'), d.get('warehouse'),
-			d.get('warehouse'), d.get('projected_qty'), d.get('actual_qty')])
+			d.get('required_bom_qty'), d.get('projected_qty'), d.get('actual_qty'), d.get('ordered_qty'),
+			d.get('reserved_qty_for_production'), d.get('safety_stock'), d.get('quantity')])
 
 		if not doc.get('for_warehouse'):
 			row = {'item_code': d.get('item_code')}
@@ -447,8 +449,9 @@ def download_raw_materials(doc):
 				if d.get("warehouse") == bin_dict.get('warehouse'):
 					continue
 
-				item_list.append(['', '', '', '', bin_dict.get('warehouse'),
+				item_list.append(['', '', '', bin_dict.get('warehouse'), '',
-					bin_dict.get('projected_qty', 0), bin_dict.get('actual_qty', 0)])
+					bin_dict.get('projected_qty', 0), bin_dict.get('actual_qty', 0),
+					bin_dict.get('ordered_qty', 0), bin_dict.get('reserved_qty_for_production', 0)])
 
 	build_csv_response(item_list, doc.name)
 
@@ -482,7 +485,7 @@ def get_subitems(doc, data, item_details, bom_no, company, include_non_stock_ite
 			ifnull(%(parent_qty)s * sum(bom_item.stock_qty/ifnull(bom.quantity, 1)) * %(planned_qty)s, 0) as qty,
 			item.is_sub_contracted_item as is_sub_contracted, bom_item.source_warehouse,
 			item.default_bom as default_bom, bom_item.description as description,
-			bom_item.stock_uom as stock_uom, item.min_order_qty as min_order_qty,
+			bom_item.stock_uom as stock_uom, item.min_order_qty as min_order_qty, item.safety_stock as safety_stock,
 			item_default.default_warehouse, item.purchase_uom, item_uom.conversion_factor
 		FROM
 			`tabBOM Item` bom_item
@@ -518,8 +521,8 @@ def get_subitems(doc, data, item_details, bom_no, company, include_non_stock_ite
 						include_non_stock_items, include_subcontracted_items, d.qty)
 	return item_details
 
-def get_material_request_items(row, sales_order,
+def get_material_request_items(row, sales_order, company,
-	company, ignore_existing_ordered_qty, warehouse, bin_dict):
+	ignore_existing_ordered_qty, include_safety_stock, warehouse, bin_dict):
 	total_qty = row['qty']
 
 	required_qty = 0
@@ -543,17 +546,24 @@ def get_material_request_items(row, sales_order,
 	if frappe.db.get_value("UOM", row['purchase_uom'], "must_be_whole_number"):
 		required_qty = ceil(required_qty)
 
+	if include_safety_stock:
+		required_qty += flt(row['safety_stock'])
+
 	if required_qty > 0:
 		return {
 			'item_code': row.item_code,
 			'item_name': row.item_name,
 			'quantity': required_qty,
+			'required_bom_qty': total_qty,
 			'description': row.description,
 			'stock_uom': row.get("stock_uom"),
 			'warehouse': warehouse or row.get('source_warehouse') \
 				or row.get('default_warehouse') or item_group_defaults.get("default_warehouse"),
+			'safety_stock': row.safety_stock,
 			'actual_qty': bin_dict.get("actual_qty", 0),
 			'projected_qty': bin_dict.get("projected_qty", 0),
+			'ordered_qty': bin_dict.get("ordered_qty", 0),
+			'reserved_qty_for_production': bin_dict.get("reserved_qty_for_production", 0),
 			'min_order_qty': row['min_order_qty'],
 			'material_request_type': row.get("default_material_request_type"),
 			'sales_order': sales_order,
@@ -620,7 +630,8 @@ def get_bin_details(row, company, for_warehouse=None, all_warehouse=False):
 		""".format(lft, rgt, company)
 
 	return frappe.db.sql(""" select ifnull(sum(projected_qty),0) as projected_qty,
-		ifnull(sum(actual_qty),0) as actual_qty, warehouse from `tabBin`
+		ifnull(sum(actual_qty),0) as actual_qty, ifnull(sum(ordered_qty),0) as ordered_qty,
+		ifnull(sum(reserved_qty_for_production),0) as reserved_qty_for_production, warehouse from `tabBin`
 		where item_code = %(item_code)s {conditions}
 		group by item_code, warehouse
 	""".format(conditions=conditions), { "item_code": row['item_code'] }, as_dict=1)
@@ -660,6 +671,7 @@ def get_items_for_material_requests(doc, warehouses=None):
 
 	company = doc.get('company')
 	ignore_existing_ordered_qty = doc.get('ignore_existing_ordered_qty')
+	include_safety_stock = doc.get('include_safety_stock')
 
 	so_item_details = frappe._dict()
 	for data in po_items:
@@ -711,6 +723,7 @@ def get_items_for_material_requests(doc, warehouses=None):
 					'description' : item_master.description,
 					'stock_uom' : item_master.stock_uom,
 					'conversion_factor' : conversion_factor,
+					'safety_stock': item_master.safety_stock
 				}
 			)
 
@@ -732,7 +745,7 @@ def get_items_for_material_requests(doc, warehouses=None):
 
 			if details.qty > 0:
 				items = get_material_request_items(details, sales_order, company,
-					ignore_existing_ordered_qty, warehouse, bin_dict)
+					ignore_existing_ordered_qty, include_safety_stock, warehouse, bin_dict)
 				if items:
 					mr_items.append(items)