[Enhance] Provision to set overproduction percentage for work order (#14248)

erpnext/manufacturing/doctype/work_order/work_order.js

@@ -158,15 +158,15 @@ frappe.ui.form.on("Work Order", {
 			added_min = 0.5;
 		}
 		message = title;
-
 		// pending qty
 		if(!frm.doc.skip_transfer){
 			var pending_complete = frm.doc.material_transferred_for_manufacturing - frm.doc.produced_qty;
 			if(pending_complete) {
 				var title = __('{0} items in progress', [pending_complete]);
+				var width = ((pending_complete / frm.doc.qty * 100) - added_min);
 				bars.push({
 					'title': title,
-					'width': ((pending_complete / frm.doc.qty * 100) - added_min)  + '%',
+					'width': (width > 100 ? "99.5" : width)  + '%',
 					'progress_class': 'progress-bar-warning'
 				})
 				message = message + '. ' + title;
@@ -356,7 +356,7 @@ erpnext.work_order = {
 							erpnext.work_order.make_se(frm, 'Manufacture');
 						});
 
-						if(doc.material_transferred_for_manufacturing==doc.qty) {
+						if(doc.material_transferred_for_manufacturing>=doc.qty) {
 							// all materials transferred for manufacturing, make this primary
 							finish_btn.addClass('btn-primary');
 						}

erpnext/manufacturing/doctype/work_order/work_order.py

@@ -133,7 +133,7 @@ class WorkOrder(Document):
 		so_qty = flt(so_item_qty) + flt(dnpi_qty)
 
 		allowance_percentage = flt(frappe.db.get_single_value("Manufacturing Settings",
-			"over_production_allowance_percentage"))
+			"overproduction_percentage_for_sales_order"))
 
 		if total_qty > so_qty + (allowance_percentage/100 * so_qty):
 			frappe.throw(_("Cannot produce more Item {0} than Sales Order quantity {1}")
@@ -168,7 +168,7 @@ class WorkOrder(Document):
 				if stock_entries:
 					status = "In Process"
 					produced_qty = stock_entries.get("Manufacture")
-					if flt(produced_qty) == flt(self.qty):
+					if flt(produced_qty) >= flt(self.qty):
 						status = "Completed"
 		else:
 			status = 'Cancelled'
@@ -179,15 +179,20 @@ class WorkOrder(Document):
 		"""Update **Manufactured Qty** and **Material Transferred for Qty** in Work Order
 			based on Stock Entry"""
 
+		allowance_percentage = flt(frappe.db.get_single_value("Manufacturing Settings",
+			"overproduction_percentage_for_work_order"))
+
 		for purpose, fieldname in (("Manufacture", "produced_qty"),
 			("Material Transfer for Manufacture", "material_transferred_for_manufacturing")):
+
 			qty = flt(frappe.db.sql("""select sum(fg_completed_qty)
 				from `tabStock Entry` where work_order=%s and docstatus=1
 				and purpose=%s""", (self.name, purpose))[0][0])
 
-			if qty > self.qty:
+			completed_qty = self.qty + (allowance_percentage/100 * self.qty)
+			if qty > completed_qty:
 				frappe.throw(_("{0} ({1}) cannot be greater than planned quantity ({2}) in Work Order {3}").format(\
-					self.meta.get_label(fieldname), qty, self.qty, self.name), StockOverProductionError)
+					self.meta.get_label(fieldname), qty, completed_qty, self.name), StockOverProductionError)
 
 			self.db_set(fieldname, qty)
 

erpnext/manufacturing/report/bom_variance_report/bom_variance_report.js

@@ -0,0 +1,29 @@
+// Copyright (c) 2016, Frappe Technologies Pvt. Ltd. and contributors
+// For license information, please see license.txt
+/* eslint-disable */
+
+frappe.query_reports["BOM Variance Report"] = {
+	"filters": [
+		{
+			"fieldname":"bom_no",
+			"label": __("BOM No"),
+			"fieldtype": "Link",
+			"options": "BOM"
+		},
+		{
+			"fieldname":"work_order",
+			"label": __("Work Order"),
+			"fieldtype": "Link",
+			"options": "Work Order",
+			"get_query": function() {
+				var bom_no = frappe.query_report_filters_by_name.bom_no.get_value();
+				return{
+					query: "erpnext.manufacturing.report.bom_variance_report.bom_variance_report.get_work_orders",
+					filters: {
+						'bom_no': bom_no
+					}
+				}
+			}
+		},
+	]
+}

erpnext/manufacturing/report/bom_variance_report/bom_variance_report.json

@@ -0,0 +1,32 @@
+{
+ "add_total_row": 0, 
+ "creation": "2018-05-28 16:22:24.040106", 
+ "disabled": 0, 
+ "docstatus": 0, 
+ "doctype": "Report", 
+ "idx": 0, 
+ "is_standard": "Yes", 
+ "letter_head": "Gadgets International", 
+ "modified": "2018-05-28 16:22:24.040106", 
+ "modified_by": "Administrator", 
+ "module": "Manufacturing", 
+ "name": "BOM Variance Report", 
+ "owner": "Administrator", 
+ "ref_doctype": "Stock Entry", 
+ "report_name": "BOM Variance Report", 
+ "report_type": "Script Report", 
+ "roles": [
+  {
+   "role": "Manufacturing Manager"
+  }, 
+  {
+   "role": "Stock Manager"
+  }, 
+  {
+   "role": "Stock User"
+  }, 
+  {
+   "role": "Manufacturing User"
+  }
+ ]
+}

erpnext/manufacturing/report/bom_variance_report/bom_variance_report.py

@@ -0,0 +1,107 @@
+# Copyright (c) 2013, Frappe Technologies Pvt. Ltd. and contributors
+# For license information, please see license.txt
+
+from __future__ import unicode_literals
+import frappe
+from frappe import _
+
+def execute(filters=None):
+	columns, data = [], []
+	columns = get_columns(filters)
+	data = get_data(filters)
+	return columns, data
+
+def get_columns(filters):
+	columns = [{
+			"label": _("Work Order"),
+			"fieldname": "work_order",
+			"fieldtype": "Link",
+			"options": "Work Order",
+			"width": 120
+		}]
+	
+	if not filters.get('bom_no'):
+		columns.extend([
+			{
+				"label": _("BOM No"),
+				"fieldname": "bom_no",
+				"fieldtype": "Link",
+				"options": "BOM",
+				"width": 180
+			}
+		])
+	
+	columns.extend([
+		{
+			"label": _("Finished Good"),
+			"fieldname": "production_item",
+			"fieldtype": "Link",
+			"options": "Item",
+			"width": 120
+		},
+		{
+			"label": _("Ordered Qty"),
+			"fieldname": "qty",
+			"fieldtype": "Float",
+			"width": 120
+		},
+		{
+			"label": _("Produced Qty"),
+			"fieldname": "produced_qty",
+			"fieldtype": "Float",
+			"width": 120
+		},
+		{
+			"label": _("Raw Material"),
+			"fieldname": "raw_material_code",
+			"fieldtype": "Link",
+			"options": "Item",
+			"width": 120
+		},
+		{
+			"label": _("Required Qty"),
+			"fieldname": "required_qty",
+			"fieldtype": "Float",
+			"width": 120
+		},
+		{
+			"label": _("Consumed Qty"),
+			"fieldname": "consumed_qty",
+			"fieldtype": "Float",
+			"width": 120
+		}
+	])
+
+	return columns
+	
+def get_data(filters):
+	cond = "1=1"
+
+	if filters.get('bom_no') and not filters.get('work_order'):
+		cond += " and bom_no = '%s'" % filters.get('bom_no')
+
+	if filters.get('work_order'):
+		cond += " and name = '%s'" % filters.get('work_order')
+
+	results = []
+	for d in frappe.db.sql(""" select name as work_order, qty, produced_qty, production_item, bom_no
+		from `tabWork Order` where produced_qty > qty and docstatus = 1 and {0}""".format(cond), as_dict=1):
+		results.append(d)
+
+		for data in frappe.get_all('Work Order Item', fields=["item_code as raw_material_code",
+			"required_qty", "consumed_qty"], filters={'parent': d.work_order, 'parenttype': 'Work Order'}):
+			results.append(data)
+
+	return results
+
+@frappe.whitelist()
+def get_work_orders(doctype, txt, searchfield, start, page_len, filters):
+	cond = "1=1"
+	if filters.get('bom_no'):
+		cond += " and bom_no = '%s'" % filters.get('bom_no')
+
+	return frappe.db.sql("""select name from `tabWork Order`
+		where name like %(name)s and {0} and produced_qty > qty and docstatus = 1
+		order by name limit {1}, {2}""".format(cond, start, page_len),{
+			'name': "%%%s%%" % txt
+		}, as_list=1)

erpnext/patches.txt

@@ -542,3 +542,4 @@ erpnext.patches.v11_0.make_asset_finance_book_against_old_entries
 erpnext.patches.v11_0.check_buying_selling_in_currency_exchange
 erpnext.patches.v11_0.refactor_erpnext_shopify
 erpnext.patches.v11_0.move_item_defaults_to_child_table_for_multicompany
+erpnext.patches.v11_0.rename_overproduction_percent_field

erpnext/patches/v11_0/rename_overproduction_percent_field.py

@@ -0,0 +1,10 @@
+# Copyright (c) 2018, Frappe and Contributors
+# License: GNU General Public License v3. See license.txt
+
+from __future__ import unicode_literals
+from frappe.model.utils.rename_field import rename_field
+import frappe
+
+def execute():
+	frappe.reload_doc('manufacturing', 'doctype', 'manufacturing_settings')
+	rename_field('Manufacturing Settings', 'over_production_allowance_percentage', 'overproduction_percentage_for_sales_order')

erpnext/stock/doctype/stock_entry/stock_entry.js

@@ -350,7 +350,7 @@ frappe.ui.form.on('Stock Entry', {
 
 	target_warehouse_address: function(frm) {
 		erpnext.utils.get_address_display(frm, 'target_warehouse_address', 'target_address_display', false);
-	},
+	}
 })
 
 frappe.ui.form.on('Stock Entry Detail', {

erpnext/stock/doctype/stock_entry/stock_entry.py

@@ -252,10 +252,13 @@ class StockEntry(StockController):
 	def check_if_operations_completed(self):
 		"""Check if Time Sheets are completed against before manufacturing to capture operating costs."""
 		prod_order = frappe.get_doc("Work Order", self.work_order)
+		allowance_percentage = flt(frappe.db.get_single_value("Manufacturing Settings",
+			"overproduction_percentage_for_work_order"))
 
 		for d in prod_order.get("operations"):
 			total_completed_qty = flt(self.fg_completed_qty) + flt(prod_order.produced_qty)
-			if total_completed_qty > flt(d.completed_qty):
+			completed_qty = d.completed_qty + (allowance_percentage/100 * d.completed_qty)
+			if total_completed_qty > flt(completed_qty):
 				frappe.throw(_("Row #{0}: Operation {1} is not completed for {2} qty of finished goods in Work Order # {3}. Please update operation status via Time Logs")
 					.format(d.idx, d.operation, total_completed_qty, self.work_order), OperationsNotCompleteError)
 
@@ -469,8 +472,11 @@ class StockEntry(StockController):
 	def validate_finished_goods(self):
 		"""validation: finished good quantity should be same as manufacturing quantity"""
 		items_with_target_warehouse = []
+		allowance_percentage = flt(frappe.db.get_single_value("Manufacturing Settings",
+			"overproduction_percentage_for_work_order"))
+
 		for d in self.get('items'):
-			if self.purpose != "Subcontract" and d.bom_no and flt(d.transfer_qty) != flt(self.fg_completed_qty) and (d.t_warehouse != getattr(self, "pro_doc", frappe._dict()).scrap_warehouse):
+			if self.purpose != "Subcontract" and d.bom_no and flt(d.transfer_qty) > flt(self.fg_completed_qty) and (d.t_warehouse != getattr(self, "pro_doc", frappe._dict()).scrap_warehouse):
 				frappe.throw(_("Quantity in row {0} ({1}) must be same as manufactured quantity {2}"). \
 					format(d.idx, d.transfer_qty, self.fg_completed_qty))
 
@@ -478,8 +484,14 @@ class StockEntry(StockController):
 				items_with_target_warehouse.append(d.item_code)
 
 		if self.work_order and self.purpose == "Manufacture":
-			production_item = frappe.db.get_value("Work Order",
-				self.work_order, "production_item")
+			production_item, wo_qty = frappe.db.get_value("Work Order",
+				self.work_order, ["production_item", "qty"])
+
+			allowed_qty = wo_qty + (allowance_percentage/100 * wo_qty)
+			if self.fg_completed_qty > allowed_qty:
+				frappe.throw(_("For quantity {0} should not be grater than work order quantity {1}")
+					.format(flt(self.fg_completed_qty), wo_qty))
+
 			if production_item not in items_with_target_warehouse:
 				frappe.throw(_("Finished Item {0} must be entered for Manufacture type entry")
 					.format(production_item))